Boost Pick Rates - Reduce Labor Costs

Carton Flow Rack

Optimize Space, Pick Rates & Accuracy - Carton Flow Rack Does It All

Carton flow rack is a gravity-fed storage system for cartons, totes, and individual items. It installs into standard racking and can be used as a stand-alone, ergonomic pick zone or as part of a pick module. Cartons are loaded and flow on slightly inclined rails to the opposite aisle for picking. The system separates picking and replenishment activities to save up to 75% labor costs vs. static storage. First-In/First-Out (FIFO) inventory rotation minimizes shelf time and keeps inventory fresh.

Advantages | Considerations

Organizes SKUs for fast, accurate picking
Saves space – up to 50% vs. static rack or shelving
Reduces labor costs – up to 75% vs. static rack or shelving
Increases pick locations – up to 40 locations per bay
Efficiently process inventory with FIFO rotation

Call the Apex warehouse design team for a free consultation, and let’s talk about your inventory storage and processing goals.

Orderly and Ergonomic - Carton Flow Accessories Deliver Results

Carton flow rack is all about organization and speed. Here are a few easy to install accessories that enhance your system operation and help your team meet your inventory processing goals.

Carton Flow Accessories

Lane dividers
Entry guides
Knuckle shelf
Load impact shelves

Lane dividers - keep SKUs organized and easy to spot and pick. Lane dividers also satisfy regulatory requirements for inventory that must be kept separate.

Entry guides - cost-effective tool for helping workers quickly identify SKU lanes and accurately load inventory. They pop on and off for easy reprofiling.

Knuckle tray - angled shelf that can be positioned to make it easier to see and pick inventory.

Load impact shelf - when loading heavy cartons into a carton flow rack it is better to install impact shelves to take the brunt of the initial impact and spare your valuable flow rails from damage. Easy customize and install.

The Apex team will help you equip your carton flow rack to meet all your order picking goals. Call today for a free consultation.

Carton Flow Rack Evolves into Valuable Order Picking Tool

The carton flow racking of the past consisted of individual lanes of the relatively generic wheeled track. Jump ahead to today and find a system that serves as space-saving, dynamic inventory storage manufactured with superior materials. Carton flow rack meets a specific need for accessing carton, case, and tote inventory quickly and accurately. It can be accessorized to improve flow and maintain orderly SKU lanes, and it is often the centerpiece of optimized pick zones to maximize labor resources and warehouse space. Check out our blog:

The Evolution of Carton Flow Rack Rolls-on… Raising Up a Super Warehousing Tool to learn more.

The Apex engineering and design team is available to help you choose the right carton flow products for your warehouse space, budget, and order picking needs; just give us a call today!

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