Meeting the Challenge of Warehouse Safety for Every Worker
When it comes to warehouse safety, the right personal protective equipment (PPE) isn’t optional—it’s essential. But for many women working in manufacturing, warehousing, and distribution, PPE that fits properly is still hard to come by.
That needs to change. With women representing approximately 30% of the manufacturing workforce and 17% of warehouse employees, according to recent labor statistics, ensuring safe, inclusive workplaces requires PPE that accounts for differences in body shapes, sizes, and ergonomics.
This Safety Spotlight explores how tailored PPE improves safety, meets OSHA compliance standards, and supports an inclusive safety culture on your floor.
OSHA Compliant Doesn’t Mean One Size Fits All

OSHA has long required that employers provide PPE that is appropriate and properly fits each worker. And with new regulations taking effect in January 2025, this requirement is getting sharper focus—especially in construction, but the principles apply across industries.
While OSHA doesn’t define ‘proper fit’ with exact dimensions, the key is gear that stays securely in place, protects as intended, and doesn’t interfere with movement or create discomfort that discourages use.
PPE that doesn’t fit isn’t just uncomfortable—it’s unsafe:
- Harnesses that don’t fit smaller or curvier figures can cause injury or fail to protect during a fall.
- Gloves that are too large or small reduce grip and dexterity, and increase the risk of hand injuries.
- Safety footwear that doesn’t support narrower feet or higher arches can cause fatigue and contribute to long-term musculoskeletal issues.
- Eyewear that doesn’t conform to diverse facial structures may slip or fail to protect adequately.
- Hard hats may feel loose or unstable on smaller head sizes, reducing protection and increasing the risk of slippage during work.
- Ear protection designed for larger heads may not seal properly, compromising decibel reduction.
Proper fit is a core component of compliance, but more importantly, it’s a fundamental part of keeping your team safe.

The Rise of Women-Focused PPE
Fortunately, the industry is responding. A growing number of PPE manufacturers now offer gear designed specifically for women, including:
- High-visibility apparel in women’s cuts and sizes
- Smaller gloves with better hand conformity and protection
- Harnesses designed for diverse body shapes and torso lengths
- Safety eyewear that fits securely on narrower nose bridges and cheekbones
- Footwear typically steel- or composite-toe boots, with slip-resistant soles, puncture protection, and arch support—designed for foot stability, fatigue reduction, and long-term joint health
- Hard hats featuring narrower shells and ratchet suspension systems with finer adjustment ranges for a snug, secure fit
- Ear protection in a range of styles and sizes, including foam plugs, pre-molded plugs, and earmuffs
This evolution supports not just individual safety but also a more inclusive, professional work environment that shows every team member they belong.
4 Tips for Employers to Support Warehouse Safety for Their Whole Team

Ensuring all employees are protected starts with a proactive approach. Employers should:
- Stock PPE in a range of sizes and styles to accommodate all body types
- Schedule regular safety and fit checks as part of routine operations
- Encourage employee feedback on gear comfort and performance
- Work with suppliers to provide properly fitting options for all employees
Most importantly, employers must empower workers to speak up when PPE doesn’t fit—and act quickly to resolve those concerns. That’s not just good safety policy—it’s an OSHA expectation.
Apex is Your Warehouse Safety Partner

While Apex doesn’t supply or spec PPE, we are committed to being a safety-first resource for our partners in manufacturing, warehousing, and distribution. Our team supports your operations with:
- Pallet rack inspections & repairs to identify and remedy damage or safety risks
- Warehouse safety equipment like guardrails, end-of-aisle protection, and column protectors
- Operator training programs to ensure your team understands and upholds safe practices
Safety isn’t a product—it’s a process. Let Apex help make sure your facility and team are protected, productive, and compliant.
Contact us to schedule a rack inspection or learn more about our safety services.