Sneak Peek! Case Picking Upgrade Underway: Apex Project Spotlight

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Tailored Storage Solutions Streamline Case Picking for Home Improvement Retailer

Apex Companies is transforming case-picking operations for a major home improvement retailer, and we’re excited to share a sneak peek! The goal of this two-part project is to expand and optimize the retailer’s case pick and each pick operations within their distribution facility.

To address everything from fast- to slower-turn-rate items, Apex is installing dynamic racking and a budget-conscious shelving solution. These solutions will streamline inventory access and help keep SKUs organized to support accurate, efficient picking.

Case Picking from Floor-Mounted Pallet Flow

Floor-mounted pallet flow is a great option for high-volume, fast-turn case picking. Each gravity-fed lane stores multiple pallets of a unique SKU, providing dense reserve storage behind the pick line. Once all cases are picked from the front pallet slot, the reserve pallets automatically flow forward, consolidating replenishment and saving downtime.

The Apex team designed an optimized pick zone featuring:

  • 96 pallet flow lanes, each providing a dedicated pick face
  • Lanes configured for up to 4 pallets deep
  • A total of 384 pallet positions 

This setup streamlines order fulfillment to better satisfy customer needs.

Floor-Mounted Pallet Flow | Apex Companies

 

Floor-Mounted Pallet Flow | Apex Companies


Hand-Stacked Inventory for Each Pick Efficiency

It’s always exciting to go from this….

Floor-Mounted Pallet Flow | Apex Companies

To this…

Industrial Warehouse Shelving - Apex Companies Pallet Rack Decking & Dividers | Apex Companies
 
Hand-stacking offers a flexible and cost-effective go-to solution for slow-turn each-pick inventory. This reconfigured hand-stack area features a mix of wire-decked racking and industrial shelving, providing a simple solution that is easily adjustable to a range of inventory specs and changing needs.

Storage Solutions:

  • 77 hand stack bays, each with four levels
  • Industrial shelving with adjustable shelves
  • Roll-formed rack with wire decking and vertical dividers for dual-side picking

This project represents a major upgrade for the retailer’s distribution system. Even small-scale retrofits can drive big gains in productivity and customer satisfaction.

By focusing on maximizing throughput while maintaining flexibility, this client is perfectly positioned to handle a wide range of product types. 

Pallet Rack Case Picking | Apex Companies
 

 

New Pick Zones Highlighted in Red

Picking Solutions | Apex Companie

Apex Companies offers full-service support with customized storage solutions tailored to your needs. Contact us today to discover how we can optimize your facility for maximum productivity and customer satisfaction.