Multi-Level Pick Modules – The Only Route for Optimized Order Picking

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Multi-Level Pick Modules | Apex Warehouse SystemsTaking the Warehouse Route Less Traveled: A Modern Pick Module Installation

The route less traveled… no, we’re not refreshing a beloved classic poem; we are highlighting an impressive new distribution center installation that represents the future of high-volume order fulfillment. The pillars of the design are two identical rack-supported, multi-level pick modules connected via a synchronized series of conveyors, creating a consolidated order-picking solution. This optimized design minimizes travel for your workers and your inventory, streamlining the entire process to maximize results! Centralized pick zones coordinate frequently picked inventory into one accessible and organized space, optimizing workflow and improving operational efficiency and accuracy. 

Pick modules integrate tailored storage solutions (often pallet and carton storage racking and shelving) and usually integrate technology such as powered conveyors to enhance productivity and inventory control. This project, designed and installed for a leading medical supply company, is a terrific example of coordinating pick module elements into a well-tuned operation. Let’s explore this application.

Take a Peek Inside…

Pick Modules | Apex Spotlight Pick Module Installation

Ground Floor

Pick modules Mezzanine Level | Apex Companies Pick modules Mezzanine Level | Apex Companies

Mezzanine Level
Zone Conveyors | Apex Companies

Zone Conveyors – 8 Zones Total

Multi-Level Pick Modules |n Apex Companies

Operational Overview:

  • Outbound: Daily processing: 6,800 lines with expected growth to 11,000
  • Inbound: 113 pallets and 800-900 parcel packages daily

Highlighted Project Features:

  • Building size: 372K sq. ft.
  • Multi-level rack-supported pick module
  • 72 pallet flow lanes | 16 pallet return lanes 
  • 144 carton flow levels | 1068 pick slots
  • 128 bin shelving bays | 1336 pick slots
  • Zone route conveyor system with 8 zones
  • Print & apply labeling
  • Spiral conveyors move totes & stock in/out of the pick zones
  • Selective storage rack adjacent to the pick module for stock replenishment

Is your order-picking application at a crossroads? Visit our photo gallery for project inspiration, and Contact the Apex team to get you where you need to be!

Selective Rack - Reserve Inventory | Apex Companies