New Pallet Rack in Utah

Storage Systems & Professional Installation

Apex supports warehouses across Utah from its Salt Lake City location with new pallet rack, storage system design, and professional installation. For operations that need a custom layout, our team can help design a system around your facility and application. For faster-turn needs, selective rack components are available for shipment from stocked facilities in Aurora, IL; Denver, CO; and Hickory, NC.

Stacked orange pallet rack beams in Apex warehouse with forklift loading inventory

Pallet Racking Systems for Utah Warehouses

We offer an extensive inventory of both new selective rack system components and a variety of used racking components and systems. Inventory lists are updated weekly to help simplify your shopping and ordering experience.

When timelines are tight, ready-to-ship components are available from three stocked facilities (Aurora, IL; Denver, CO; and Hickory, NC), with engineering, installation, and rack inspection backed by deep project experience across operations of every size.

New Pallet Rack Types and Configurations

The right warehouse pallet racking system depends on how your operation actually runs: what you store, how often you pick it, what equipment you run, and how much space you're working with. The table below provides a side-by-side overview; the sections that follow break down the operational trade-offs for each system.

SystemDensity (1–10)Selectivity (1–10)Productivity (1–10)Est. Cost/Position
Selective Rack3/1010/107/10~$150
Push-Back Racking5/105/107/10~$275
Pallet Flow Rack7/105/108/10~$375
Drive-In Racking6/102/102/10~$200

Scores sourced from the Apex Pallet Rack System Comparison Matrix (scale 1–10, 10 = best). Absolute performance depends on facility layout, pallet specs, and equipment.

Selective Pallet Rack

Every pallet position has direct access from the aisle
Most widely used pallet racking system for warehouses with high SKU counts and frequent picks
At approximately $150 per position, most cost-effective entry point for new installations
Standard counterbalance forklifts operate in conventional aisle widths
Trade-off: each row requires its own access aisle, which limits total storage capacity

Push-Back Racking

Stores pallets two to five deep per lane using a nested cart system
Loads and retrieves from a single aisle face
Higher storage capacity than selective rack, with better selectivity than drive-in
Reduced aisle count translates directly to more pallet positions per square foot
Dynamic flow reduces forklift travel per pick — meaningful labor savings vs. selective rack in moderate-density operations
Each lane dedicated to one SKU on last-in, first-out (LIFO) flow; consistent SKU discipline required

Pallet Flow Rack

Uses gravity-fed, pitched rails to move pallets automatically from load face to pick face
First-in, first-out (FIFO) flow — strong fit for date-sensitive products, perishable goods, and fast-moving inventory requiring consistent rotation
High-density system with labor savings by reducing forklift travel between load and pick faces
Carton Flow Rack operates on the same gravity principle for cartons, totes, and piece-pick applications at lower levels
Pallet condition is critical: new or good condition pallets with secured loads perform best
Poor-condition pallets are a common cause of hang-ups and accelerated speed controller wear

Drive-In Pallet Racking

Stores pallets multiple positions deep within dedicated lanes, reducing aisle requirements
Forklifts enter the rack structure to place and retrieve pallets
Works best when full lanes can be dedicated to the same SKU, lot, or rotation group
Right configuration for bulk storage, seasonal inventory, or cold storage where vertical density is the priority
Some of the highest density per square foot in standard configurations
LIFO access: the last pallet loaded is the first retrieved
Tight clearances leave little margin for operator error — skilled forklift operators and clear safety protocols essential
Quick ship pallet rack frames and components

Quick Ship Pallet Rack Components

When your timeline requires components faster than a full system lead time allows, Apex's in-stock inventory ships same-week from three warehouse locations. Both new and used options are available depending on your project scope and budget.

In-Stock Components Ready to Ship

Apex stocks a full range of new pallet rack components for rapid fulfillment:

Upright frames in multiple heights and load ratings for standard and high-bay configurations
Heavy-duty beams engineered for high-capacity applications
Wire decking providing stable, full-coverage load surfaces between beams
Column protectors to reduce forklift damage at vulnerable vertical column locations
Row spacers to connect back-to-back rack rows and maintain structural stability
End row guards for aisle-end protection against equipment impact

Components ship from Aurora, IL; Denver, CO; and Hickory, NC.

Selecting the Right Pallet Racking for Your Utah Operation

The best solution isn't always the densest system or the lowest cost per position. It's the configuration that matches how your warehouse actually operates today and accommodates where it's headed. SKU count and turnover rate determine whether selectivity or density takes priority: high SKU counts with frequent picks favor selective rack, while lower SKU counts with deep stock favor push-back or drive-in. Pallet specs (dimensions, weight, condition), available ceiling height, lift equipment capacity at height, and aisle requirements all factor into the final configuration. A facility with 30-foot clear height isn't always one where rack can run to 28 feet without revisiting the lift fleet, so Warehouse Design typically evaluates these constraints together.

SKU Count & Turnover Rate

Determines whether selectivity or density takes priority. High SKU counts with frequent picks across the full inventory favor selective rack. Lower SKU counts with deep stock of each item favor push-back or drive-in configurations.

Pallet Specifications

Affect system compatibility directly. Pallet dimensions (40"x48" GMA standard vs. non-standard sizes), weight per pallet, and pallet condition all factor into beam load ratings, rail design, and flow rack compatibility.

Available Ceiling Height

Sets your vertical storage potential, but lift capacity limits it. A facility with 30-foot clear height isn't always a facility where rack can run to 28 feet without upgrading equipment.

Forklift Type

Aisle width allowances differ across lift truck varieties, from counterbalance to reach and VNAs. Each type has different load capacity ratings at height that factor into system design.

Budget & Operational Efficiency

Don't always align in the first year. Selective rack costs less per position upfront but uses more floor space and more labor compared to dynamic systems. Push-back and pallet flow cost more per position but can significantly increase pallet positions within the same footprint while reducing labor through dynamic flow. The right racking system helps facilitate smoother flow.

Schedule a facility review: (630) 957-4020

Assess your layout before committing.

Utah Warehouse Challenges Apex Solves

Utah's position as a Mountain West distribution hub creates specific operational pressures: limited industrial real estate along the Wasatch Front, throughput demands from e-commerce, and the complexity of serving urban and remote markets from a single facility. Apex's Salt Lake City sales and service team works on the ground with Utah operations to scope projects and coordinate fulfillment from regional inventory.

Limited Industrial Real Estate

Wasatch Front corridor industrial space use is constrained. Maximize storage within existing footprint instead of expanding.

Throughput Demands

E-commerce operations create pressure for faster picks and inventory turns. The right racking system removes bottlenecks.

Regional Distribution

Serving both Utah and remote markets from a single facility requires flexible, efficient storage that adapts to changing product mix.

Quick-Ship Component Availability

Denver, CO facility provides Mountain West access to in-stock inventory with same-week fulfillment when timelines are tight.

Quick Ship components typically route from the Denver, CO facility for Mountain West projects, with Aurora, IL and Hickory, NC backing larger or specialized orders. Installation crews handle scheduling, anchoring, and code coordination locally, with project management and permitting support available where local jurisdictions require it.

New and used pallet rack inventory

New vs. Used Pallet Rack: What Utah Buyers Should Know

New and used pallet rack both meet the same structural and safety standards when properly inspected and installed. New rack offers predictable lead times, manufacturer warranties, and exact color and finish matching for expansions that need to integrate with existing systems, making it the right call when aesthetics matter or long-term plans require consistent component specs.

Used rack is a cost-effective option for operations that need additional storage capacity quickly, with extensive inventory across frames, beams, push-back, gravity flow, and drive-in configurations. Used components from established manufacturers carry the same safety requirements as new when installed correctly, so the choice typically comes down to budget, timeline, and whether the project involves matching existing rack.

Pallet Rack Safety Standards and Compliance

Industry standards from groups like the Rack Manufacturers Institute (RMI) inform the structural design and installation practices used on new rack systems, and load capacity placards posted on rack bays are a standard part of compliant installations. Floor anchoring requirements depend on slab thickness, rated PSI, and slab condition, which may call for core samples before installation begins.

Column protectors and end row guards are optional accessories that reduce the frequency and severity of forklift damage at the system's most vulnerable points. Regular Pro Rack Inspection helps facilities catch damage early, before it compounds into larger structural or operational problems. Apex PROs, trained through a SEIZMIC Engineering-certified program, can help evaluate rack condition, document damage, and determine the right next steps for repair, monitoring, or engineering review.

Installation, Engineering & Project Support

New pallet rack installed incorrectly creates safety exposure and operational inefficiency from day one. Apex begins with 3D AutoCAD layout design so your team can visualize the system and confirm space utilization before any components are ordered, and PE-stamped engineering drawings are available for permit applications where local codes require them.

Installation teams handle assembly, anchoring, and on-site inspection, sequenced to minimize disruption to active operations. Post-installation rack safety training is available for your warehouse team, covering load limits, inspection basics, and damage reporting procedures.

3D AutoCAD Layout & Design

Visualize the system and confirm space use before any components are ordered. PE-stamped engineering drawings available for permit applications.

Permitting & Code Compliance

Project management covers scheduling, permitting, and compliance coordination throughout the build, so operations team isn't managing installation on top of running the warehouse.

Professional Installation

Assembly, anchoring, and on-site inspection. Approach is sequenced to maximize storage capacity improvements while minimizing disruption to active operations.

Post-Installation Training

Rack safety training available for warehouse team, covering load limits, inspection basics, and damage reporting procedures.

Beyond Pallet Rack: Complete Warehouse Storage Solutions

Pallet rack is often the foundation of a storage system, but improving warehouse organization typically means integrating multiple products designed to work together. Apex supplies the complete range:

Mezzanines to access vertical space when ceiling height permits additional storage levels or elevated work platforms
Conveyor Systems to move product between pick zones, staging areas, and dock doors
Over Dock Door Storage Rack to recover wasted vertical space above dock positions
Dock staging configurations to organize inbound and outbound flow
Pick Modules for high-throughput, multi-level case and piece picking operations
Material handling equipment (forklifts, reach trucks, order pickers) to operate pallet racking systems efficiently and safely

Expanded storage systems deliver the most value once throughput patterns, SKU velocity, and pallet flow have stabilized enough to justify dedicated equipment. Operations still refining pick paths, SKU counts, or seasonal volume typically benefit from foundational selective rack first, with pick modules, mezzanines, or conveyor layered in as operating data supports the case.

Storage design, rack components, material handling equipment, and installation are coordinated by one team, so projects don't get handed off across multiple vendors.

Get Started with New Pallet Rack in Utah

Apex's Salt Lake City team supports Utah operations, Mountain West distribution centers, and regional or national-scale projects, coordinating work from first site survey through final installation. Search the Pallet Rack Inventory for instant pricing on standard new pallet rack components and accessories, or call to discuss configuration options for your facility: (630) 957-4020. We Got This!